AVIATION · MAINTENANCE AND ENGINEERING

An airline reliability programme product, built by a partner on Wexa

Smaller airlines cannot afford reliability engineers, and their data is spread across maintenance, tech-log, delay and stores systems. A partner is building a reliability service on Wexa that runs the full loop from defect to costed action, installed in each airline's own cloud account.

agents from ingest to monthly report
Wexa installation in the airline's own account
release tickets and 30 acceptance criteria
release-1 target
CLIENT
Aviation-software partner building a reliability service for airlines
REGION
Australia / global
WHEN
2026
ENGAGEMENT
Solution design
WEXA COMPONENTS
Wexa per airline · 8 agents · context graph · knowledge base · marketplace delivery

01Case 41

The challenge

  • Reliability reviewed one source at a time
  • Programmes stop at compliance reporting
  • Findings rarely become costed actions

What Wexa built

  • Pipeline: ingest → tech-log coding to ATA chapters → deterministic metrics → alerts and trends → correlation → review → human decision → effectiveness check → report
  • Rules: models classify and draft, they never calculate; agents recommend, people decide
  • Graph: aircraft, parts, serials, stations, ATA chapters, defects, removals, delays, findings, actions
  • Per-agent switches and daily spend caps; every call logged with tokens, cost and trace id

02Case 41

How it runs on Wexa

03Case 41

Results

MeasureBefore / without WexaWith Wexa

Reliability engineers per airline

4 engineers

1.5 engineers

Annual cost of the process

$440K

$165K

Time to implement the AI solution

6 months

10 weeks

AI build cost (one-time)

$480K

$74K

AI operating cost per year (models, infrastructure, upkeep, platform)

$312K

$166K

Total AI cost in year 1

$792K

$240K

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